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    Sand casting, the most widely used casting process, utilizes expendable sand molds to form complex metal parts that can be made of nearly any alloy. Because the sand mold must be destroyed in order to remove the part, called the casting, sand casting typically has a low production rate. The sand casting process involves the use of a furnace ...

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    INTRODUCTION. The iron and steel industry is the largest energy-consuming manufacturing industry in the world. In 1990, its global energy consumption was estimated to be 18–19 exajoule (EJ), or 10–15% of the annual industrial energy consumption ().Figure 1 shows that annual world steel production has increased from about 100 million tonnes in 1945 to about 770 million tonnes in 1990 (2, 3).

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